Production & Maintenance Engineer
[email protected] +966550547857
Jeddah KSA
PROFESSIONAL SUMMARRY
Production & Maintenance Engineer with 5+ years of experience in manufacturing operations, process improvement, and industrial equipment
reliability. Skilled in production planning, KPI/OEE monitoring, preventive, predictive, and corrective maintenance, breakdown troubleshooting,
and ERP-based work order management. Proven track record of implementing CAPA and root cause analysis (RCA) to reduce downtime, control
costs, and drive continuous improvement across production lines while maintaining ISO and HSE compliance.
CORE COMPETENCES
Production Planning & Scheduling | Process Improvement & Lean Manufacturing | Preventive, Predictive &Corrective Maintenance |Breakdown
Maintenance & Equipment Troubleshooting | KPI & OEE Monitoring | CAPA Implementation | Root Cause Analysis(RCA) & Reliability Improvement
| Maintenance Planning & ERP Work OrderManagement | Spare Parts & Maintenance Cost Control | CNC Machines, Industrial Electrical Systems,
EPS Block mould, Pumps, Pneumatic/Hydraulic Systems, Air Compressors, Plumbing, Fire Alarm Fire& Fighting System, Forklifts | Quality
Compliance (ISO 9001) | Safety &SOP Compliance (HSE) | Team Training, Leadership & Supervision | New Product Introduction | Cross-Functional
Coordination | Documentation & Reporting
Professional Experience
STYRO INSULATION MATERIAL TRADING LLC, Production & Maintenance Engineer 12/2020 – 01/2025 | SHARJAH
Production & Process Management
Planned, organized, and monitored daily production activities to meet production targets and quality standards consistently.
Analyzed production workflows and implemented process improvements, optimizing manpower, machine utilization, and material usage to reduce waste and cost.
Monitored KPIs including productivity, efficiency, downtime, scrap, and Overall Equipment Effectiveness (OEE); identified issues and implemented CAPA.
Trained and supervised production operators and technicians, and prepared daily, weekly, and monthly production reports.
Supported new product introductions, process validation, and equipment commissioning, maintaining ISO 9001 compliance records.
Maintenance Engineering
Coordinated preventive, predictive, and corrective maintenance activities across production lines to maximize equipment reliability and uptime
Performed preventive, predictive, and breakdown maintenance on EPS (Expandable Polystyrene) mold machines, CNC systems, pneumatic and hydraulic units, and air compressors to ensure continuous plant operations.
Diagnosed and repaired mechanical, electrical, and control system faults on EPS block molding machines, minimizing production downtime.
Maintained and calibrated pneumatic and hydraulic circuits, valves, cylinders, and actuators; monitored pressure systems for optimal performance.
Conducted routine servicing of air compressors including filter/oil changes, pressure testing, and leak detection to maintain consistent air supply.
Managed plant plumbing systems including water supply lines, drainage, pumps, and valves; resolved leaks and blockages to prevent operational disruption.
Inspected, tested, and maintained fire alarm systems and firefighting equipment (fire extinguishers, hydrants, hose reels, sprinkler systems) in compliance with civil defense and safety regulation.
Coordinated fire safety drills and ensured firefighting systems remained audit-ready per local fire code and ISO 9001 requirements.
Oversaw forklift maintenance schedules, including hydraulic, battery/engine, and safety system checks, ensuring compliance with lifting equipment safety standards.
Applied Root Cause Analysis (RCA) and CAPA methodology to reduce recurring equipment breakdowns across mechanical and utility systems.
Practiced 5S and TPM (Total Productive Maintenance) principles to improve plant housekeeping, safety, and equipment reliability.
Maintained maintenance records, spare parts inventory, and equipment history logs for audits and continuous improvement tracking.
Liaised with production and safety departments to schedule maintenance windows without disrupting plant output.
Education
ELECTRICAL&ELECTRONICS ENGINEERING, PERIYAR MANIAMMAI UNIVERSITY 04/2014 – 05/2018 | INDIA
Languages
ENGLISH HINDI ARABIC
TAMIL
PERSONAL DETAILS
Nationality: India
Date of Birth:25/05/1996
Driving License: UAE Driving License
Visa Status: Transferable