[email protected] +91 9645090140 +966 532120610 LinkedIn Al Khobar, KSA
Summary
Manufacturing Engineer with a MSc in Advanced Manufacturing Systems & Technology. Worked on research level
laser surface engineering, robotic ABB automation, Process layout, Assembly Line Management, DFM/DFMA, Lean
Manufacturing, and CAD/CAE tools. Interested in the Toyota Production System methodologies.
Key Skills
Manufacturing & Quality: DFM, DFMA, DFMEA, Lean Principles, Six Sigma, Root Cause Analysis, GD&T
Automation: ABB Robotics (RAPID), RobotStudio Simulation, Laser Processing (ps/ns/COâ??), 3d printing
Software: ANSYS Workbench, ANSYS Fluent, CFD, COMSOL, CATIA, AutoCAD, Abaqus FEA, MS Office,
Mastercam (learning), 3D Printing, Solidworks, C++
Projects Experience
Laser Surface Engineering â?? Anti-Ice Aluminium Surface
â?¢ Engineered Aluminium 5083 using picosecond and nanosecond lasers to create hydrophobic and anti-ice
surface properties.
â?¢ Achieved measurable improvements in water-repellence, contact-angle stability, and reduced surface adhesion
over a 14-day test period.
â?¢ Optimized laser parameters (pulse overlap, fluence, hatch distance) to improve structure reproducibility and
anti-ice behaviour.
ABB Robot Sealant Application â?? Injection Mold
â?¢ Programmed an ABB industrial robot using RAPID programming language to automate sealant application on
complex mold geometry.
â?¢ Created full process simulations in RobotStudio for path validation and collision-free movement.
â?¢ Achieved consistent bead geometry and improved process reliability compared to manual application.
Business Enterprise â?? Self-Assembly Childrenâ??s Car
â?¢ Designed a self-assembly childrenâ??s car with emphasis on ease of assembly.
â?¢ Performed 3D modelling and simulation in ANSYS Workbench for structural integrity and component fit.
â?¢ Applied 6 Sigma, cost estimation, BOM and production planning methods to optimize manufacturing.
Surface Engineering & Digital Manufacturing (MSc Coursework)
â?¢ Conducted COâ?? laser welding trials on stainless steel and created laser-marked QR codes.
â?¢ Applied Lean and 6 Sigma tools to redesign layouts for improved manufacturing efficiency.
â?¢ Executed DFM/DFMA-based redesign exercises for manufacturability improvements.
Professional Experience
Autokast Ltd â??Manufacturing Intern June â?? July 2020
â?¢ Oversaw the traditional manufacturing methods of hydraulic pumps (sandcasting).
â?¢ Assisted with CNC operations on industrial projects.
Freelance Mechanical Design Engineer July 2021 â?? Dec 2023
â?¢ Designed a general arrangement plan for a workboat project using Autocad. Reverse engineered a hull from an
offset data table in Creo for simulation purposes.
â?¢ Conducted material selection and simulation studies for Gas storage cylinders, evaluating stress, safety
factors, and manufacturability for prototype development.
â?¢ I had worked on a compact cardamom grading and colour sorting machine.
Production Operator 2 Sisters Food Group (United Kingdom) Feb 2024 â?? Nov 2024
Education
MSc â?? Advanced Manufacturing Systems & Technology
University of Liverpool â?¢ Distinction â?¢ 2024
BTech â?? Mechanical Engineering
KTU University â?¢ 2021