Senior Process Engineer Process Design & Project Engineering
Brownfield & Greenfield CAPEX Aspen Plus Certified Primavera P6
Phone: +966-557322718 Email: [email protected] Al- Jubail, KSA
PROFESSIONAL SUMMARY
Senior Process Engineer with 17+ years of experience in process design, brownfield and greenfield
CAPEX projects, process optimization, commissioning, and startup across refinery, hydrogen,
petrochemical, specialty chemical, and utility industries. Progressed from DCS Operations and
Plant Operations Management into Process Engineering, bringing strong operational insight to
engineering design and project execution. Experienced in preparing complete process engineering
deliverables, EPC coordination, multidisciplinary engineering, construction support,
commissioning, startup, and performance testing, delivering safe, reliable, and sustainable
process engineering solutions.
PROFESSIONAL PROFILE
Industry Experience: Refinery, Petrochemical, Hydrogen, Specialty Chemicals & Utilities
Functional Expertise: Process Design Engineering, Project Engineering, Brownfield &
Greenfield CAPEX, Process Optimization, Commissioning & Startup.
Total Experience: 17+ Years
Current Location: Al Jubail, Saudi Arabia
Notice Period: 2 weeks KSA Local Transfer Available
Nationality: Indian
CORE COMPETENCIES
Process Design: Process Design Basis (PDB), process calculations, heat & mass balance,
equipment sizing, PFD/P&ID development, Aspen Plus simulation.
Project Engineering: Brownfield & Greenfield CAPEX, FEED support, EPC coordination,
engineering design review, commissioning, startup, and performance testing.
Engineering Deliverables: PFDs, P&IDs, process descriptions, datasheets, line lists, equipment
lists, technical specifications, and engineering documentation.
Process Safety & Standards: HAZOP, SIL, PSSR, PSM, MOC, API(520,521,2000), ASME B31.3,
ISO, NFPA, and regulatory compliance.
Process Technologies & Equipment: Pumps, compressors, heat exchangers, reactors,
columns, utility systems, Hydrogen (SMR), Sulfolane, Ammonia,Urea,H2SO4, Solvent Extraction,
ADU, VDU, HDS and Oil&Gas.
CAREER SUMMARY
Employer Position Duration Location
Mar 2022 - Present Saudi Arabia
ACC â?? Chemanol Affiliates Technical Process Engineer
Sep 2012 â?? Mar 2022 Saudi Arabia
United Lube Oil Company Technical Manager
Jul 2010 - Sep 2012 India
Asian Peroxide Ltd Assistant Shift Engineer
Jul 2009 - Jun 2010 India
Madras Fertilizer Ltd Graduate Engineering
Trainee
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KEY ACCOMPLISHMENTS
â?¢ Successfully designed, engineered, and commissioned a brownfield Neutralization System for the
IPA Recovery Unit, preparing complete process engineering deliverables from design through
startup.
â?¢ Successfully commissioned the Hydrogen Plant, saving USD 50,000 through optimized catalyst
replacement and reduced vendor support.
â?¢ Optimized SOâ?? stripper performance, reducing chemical consumption by 50 MT/year.
� Reduced chilled water consumption by 700 m³/year by eliminating high iron levels in
collaboration with Veolia.
â?¢ Improved DM plant efficiency, reducing regeneration frequency by 50%.
â?¢ Restored nitrogen purity by optimizing desiccant and molecular sieve replacement, improving
system reliability.
â?¢ Successfully recommissioned the wastewater treatment plant, eliminating contractor dependency
and saving USD 30,000.
â?¢ Upgraded a spiral heat exchanger to a shell-and-tube design, reducing maintenance downtime
by 20%.
â?¢ Updated as-built P&IDs and standardized SOPs, improving engineering documentation, ISO
compliance, and eliminating external engineering support.
â?¢ Contributed to the successful implementation of ERP across engineering and manufacturing
operations.
CERTIFICATIONS & SOFTWARE
Engineering Software: Aspen Plus, AutoCAD (P& ID, PLANT 3D), Primavera P6, PipeFlow.
Process Control Systems: Honeywell Experian PKS, Yokogawa CENTUM VP
Professional Certifications & Training: Lean Six Sigma Green Belt, Petroleum Production
Operations, Python for Oil & Gas, Internal Auditor, Boiler & Cooling Water Treatment
PROFESSIONAL EXPERIENCE & CURRENT RESPONSIBILITIES
â?¢ Provide process engineering support for refinery, hydrogen, petrochemical, and utility systems
to ensure safe, reliable, and efficient plant operation.
â?¢ Prepare complete process engineering deliverables, including Process Design Basis (PDB),
Process Design Criteria, PFDs, P&IDs, process descriptions, equipment datasheets, technical
specifications, engineering calculations, and operating procedures.
â?¢ Perform process simulations, heat & mass balance, utility balance, equipment sizing,
debottlenecking, and process optimization studies to improve plant performance and energy
efficiency.
â?¢ Lead process troubleshooting, root cause analysis, and reliability improvement initiatives for
process and utility systems.
â?¢ Evaluate process modifications, Brownfield & Greenfield CAPEX projects, equipment upgrades,
and plant expansion through technical and economic feasibility studies.
â?¢ Lead and support FEED, engineering design review, procurement, construction, commissioning,
startup, performance testing, and plant handover.
â?¢ Coordinate with EPC contractors, technology licensors, equipment vendors, and multidisciplinary
engineering teams throughout project execution.
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â?¢ Participate in HAZOP, SIL, PSSR, MOC, and Process Hazard Analysis (PHA) to ensure process
safety and regulatory compliance.
â?¢ Review equipment sizing, vendor packages, mechanical datasheets, control philosophies, and
process instrumentation for new and modified facilities.
â?¢ Prepare technical reports, modification proposals, and performance evaluations while ensuring
compliance with API, ASME, ISO, NFPA, and company engineering standards.
MAJOR PROCESS ENGINEERING PROJECTS
Brownfield CAPEX Projects
Position: Process Engineer / Project Engineer
Neutralization System Project â?? IPA Recovery Unit
Designed and executed a brownfield neutralization system for the IPA Recovery Unit
from process design through commissioning and plant handover. Successfully
commissioned and handed over the unit for stable commercial operation.
Key Responsibilities:
â?¢ Developed the Process Design Basis (PDB), Process Design Criteria, Process Description, and
Operating Philosophy.
â?¢ Performed process calculations, heat & mass balance, utility balance, hydraulic calculat