Job Summary
We are looking for an experienced Cladding Machine Operator with hands-on experience operating automated and semi-automated welding/cladding machines, particularly Polysoude and Fronius systems. The candidate should have experience in API product line manufacturing, knowledge of welding parameters, weld programming, weld documentation, and basic welding inspection requirements.
Key Responsibilities
1. Cladding Machine Operation
* Operate automated cladding machines such as Polysoude and Fronius.
* Perform cladding operations on API product line components.
* Ensure proper machine setup, alignment, and positioning before welding.
* Monitor welding operations and ensure consistent weld quality.
1. API Product Line Experience
* Experience in cladding API 6A Gate Valve components, including:
* Face cladding
* Ring groove cladding
* Seat pocket cladding
* Bore cladding
* Experience in API 6D Ball Valve components, particularly spherical surface cladding.
* Understanding of component drawings, dimensions, and cladding requirements.
1. Welding Parameters & Programming
* Knowledge of welding parameters such as:
* Welding current and voltage
* Wire feed speed
* Welding travel speed
* Heat input
* Gas flow rate
* Torch position and oscillation parameters
* Ability to perform welding machine programming and parameter adjustments.
* Understanding of welding procedures and WPS requirements.
1. Welding Documentation
* Ability to read and understand weld maps.
* Understanding of Weld Data Sheets and welding instructions.
* Ensure welding parameters and process requirements are followed during production.
* Maintain proper welding records and documentation.
1. Welding Consumables
* Basic knowledge of welding consumables, including:
* Welding wires and filler materials
* Shielding gases
* Tungsten electrodes
* Consumable handling and storage requirements
1. NDE Knowledge
* Basic knowledge of Non-Destructive Examination (NDE) methods, including:
* Liquid Penetrant Testing (PT)
* Magnetic Particle Testing (MT)
* Ultrasonic Testing (UT)
* Radiographic Testing (RT)
* Awareness of weld defects and acceptance requirements.
1. Machine Maintenance
* Basic preventive maintenance of cladding machines.
* Knowledge of torch assembly, wire feeder, cooling system, and shielding gas system.
* Ability to identify common machine faults and troubleshoot basic operational issues.
* Maintain machine cleanliness and ensure equipment is in good working condition.
Preferred Additional Skills
* Hands-on experience in manual TIG (GTAW) welding.
* Basic knowledge and experience in manual Arc (SMAW) welding.
* Understanding of welding defects, weld quality, and repair techniques.
* Experience working in an oil and gas manufacturing environment.
Qualifications & Experience
* Technical diploma or vocational qualification in Mechanical Engineering, Welding Technology, or a related discipline is preferred.
* Relevant experience as a Cladding Machine Operator or Automated Welding Operator.
* Experience with Polysoude and/or Fronius welding equipment is highly desirable.
* Experience in API 6A and API 6D product manufacturing will be an advantage.
Key Competencies
* Strong understanding of welding processes and parameters.
* Ability to interpret technical drawings and welding documentation.
* Good attention to detail and quality awareness.
* Ability to work independently and as part of a production team.
* Commitment to safety and manufacturing quality standards.